Understanding Cyber Attacks on MIL-STD-1553 Buses

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Understanding Cyber Attacks on MIL-STD-1553 Buses

Understanding cyber attack

By Ofer Hofman, Founder and CTO of Sital Technology, August 2023.

 

Over our 28 years of delivering MIL-STD-1553 IP cores, components, and cards, we have provided solutions for critical systems such as:

  1. MIL-STD-1553 for weapon delivery in jet fighters.
  2. MIL-STD-1553 for avionic system control in aircraft.
  3. MIL-STD-1553 for nuclear plants control.
  4. MIL-STD-1553 for satellites and space vehicles.

 

It is a robust communication standard used for controlling various machines and systems. For this article, we assume the reader is familiar with this standard and operation, if not, please read this resource about MIL-STD-1553.

 

If an attacking hacker gains control over such critical 1553 buses, they can undermine missions by preventing weapon delivery or crippling the system’s operation.

 

For those criticalities, it is important to protect 1553 systems from possible attacks.

It is also common to hear from operators that 1553 buses are not on the internet, and therefore attackers cannot gain access to attack. We, at Sital Technology, believe that attackers do find their way in, especially when the 1553 system operators are indifferent to the risk, and that closing those attack holes today, would send the potential attackers a clear message and turn them to try elsewhere.

 

Disclaimer: we do not attempt to know all types of Cyber-attacks. If you think we are missing something to improve this article, kindly send me a note to ofer.ZZ@sitaltech.com (replace ZZ with ‘h’).

 

In this article we would like to explore the possible attack types on 1553 buses:

 

  • DoS – Denial of Service attack
  • BC Impersonation attack
  • RT Impersonation attack
  • Wiring failures

 

In addition, explore the optional attack vectors from which they penetrate the 1553 network (cyber):

 

  • Online, through internet connected 1553 modules
  • Through supply chain
  • LRU service cycle
  • Intermittent wiring failures

DoS – Denial of Service attack

A Denial of Service attack is achieved when an attacker floods the 1553 bus, preventing the BC from completing its transmissions. The BC works with both Bus A and Bus B. If one bus is blocked, the BC will retry on the other. As a result, a DoS attack is likely expected to block both buses.

 

The DoS might simply involve non-1553 noise or sine waves.

 

The DoS can be achieved by legit 1553 messages. They can be standard messages or Broadcast and/or mode codes. A single command word such as broadcast reset RT mode code, sent every 4 milliseconds would cause all RTs to mute for 5 milliseconds on both buses, and would consequently be offline, re, denied.

 

The DoS attack can start at power-up, or worse, triggered-on by some kind of event that would paralyze the bus at specific time slots or locations during the mission.

BC Impersonation attack

MIL-STD-1553 bus calls for a single Bus Controller (BC) at a time. The BC starts every one of the messages on the bus. No other can, only the BC. All RTs wait for the BC command to potentially react and respond.

 

An attacker employs an additional BC, and sends messages to the bus. These messages can be of DoS in nature, such as explained above, or worse, send falsified data and instructions to the Remote Terminals (RT/s) to jeopardize the mission. Such data as GPS information would cripple weapon release and or weapon delivery accuracy.

 

This impersonating BC can be an RT that is SW programmed to become a BC for an attack, as we recorded in one of the squadrons with one of the munitions, or an attacking LRU added to the 1553 bus.

 

For example, hijacking an aircraft and routing it to a wrong destination can be achieved by an attacker if the impersonating BC distributes falsified GPS information.

RT Impersonation attack

RT impersonating is a bit more complex to achieve by an attacker. RTs on a bus serve as either actuators or sensors. Actuators such as relay controllers and displays, or sensors such as Navigation or Radar. An attacker would want to replace the reply to the BC command instead of the legit RT. It would want to reply with falsified data.

 

The challenge is that in MIL-STD-1553B an RT is required to responds to the BC command within 4 to 12 microseconds (uSec) from the end of the command word. If the legit RT responds in 7 uSec, the attacking RT should respond faster, say within 4 uSec. Some attacked RTs would see that the bus is busy (by the attacker response), and would back-off completely. But for most RTs out there, if there was some bus dead time after the BC command, the legit RT would respond even if the attacking RT responded very fast.

 

In most cases we see that RTs do respond even if the bus is already busy by the attacking RT.

 

If the attacking RT snicks in and responds, concurrent to the legit RT response, that would make a mess on the bus, because two transmitters are transmitting at the same time. The actual attacker achievement would be that the responses from the attacked RT are erroneous rather than valid and falsified. The actual result of these overlapped responses would be RT DoS, and the attacker would not be able to inject falsified data, but rather error out data from that RT.

 

So RT impersonation is actually in most cases be RT DoS. Would the attacker take the risk?

Wiring failures

Most aircrafts fly for decades. They age under their intensive environmental conditions. So do their 1553 buses. Sometimes 1553 buses get disconnected, or shorted, or couplers fail, or transformers short, plugs get pin push-backs, and connecters get disconnected. These are damages to the Cyber medium.

 

All of these failures degrade the MIL-STD-1553 reliability, and cause communication failures.

 

These communication failures impact very much like DoS attacks, they deny RT/s from the bus and from live data.

 

In MIL-STD-1553 there are two buses, bus A and B redundancy in order to provide backup, and the BC can automatically retry the message on the other bus. Each bus has 2 termination resistors. The 1553 is so robust that it can operate with 1 bus and 1 resistor on it.

 

Normally on the aircraft, the Signal to Noise Ratio (SNR) in 1553 signal is at least 1:10, i.e., SnR > 10. But when there is a missing terminator resistor, or other bus faults, the SNR can drop down to 1:1. In this case, most messages would finish Ok, and some fail. However, in flight, when environmental conditions are worse, SNR drops below 1, and two things can happen:

 

  1. Messages fail with error – This is equivalent to DoS.
  2. Messages pass with 2-bit flip. 2-bit change is not detected by a parity error.

 

The latter is where it starts to get scary. MIL-STD-1553 uses 1-bit parity as word validation. Parity can detect 1, 3, 5… bit flips, but if there are even bit flips such as 2, 4, 6… bits, parity can’t find it, and the message would be considered Ok. Obviously the receiver would receive wrong data! – which is exactly what a cyber-attacker is trying to achieve…

 

For example, when it gets to weapon delivery, the GPS information loaded to a weapon might be corrupted by these wiring issues, and the bomb release might suffer from one of:

 

  1. Least significant bits flipped – The weapon would be released but to a slight wrong destination!!
  2. Most significant bits flipped – The weapon rejects the released since the corrupted GPS target is way off…

 

For all these reasons and more, weapon buses use MIL-STD-1760 which is based on 1553 but with extra CRC testing, and higher bus voltages.

 

CRC would error out many more messages, and the pilots would experience lots of weapons not releasing…

 

Scary even further, we encountered weapons that ignore CRC data to assure delivery…

 

Ground maintenance crews would not be able to find and locate these issues since they occur during flight. As a result, we see that every squadron has a blacklist of certain tail number aircraft which are tagged “sick”. They would be used in training, but avoided for critical missions.

Common Attack Vectors

How do the attackers find their way in to the 1553 bus sub-systems?

 

Online attack – An aircraft LRU that has both an external wireless data connection as well as a 1553 bus connection. The attacker remotely injects or triggers malicious SW program that causes the LRU to execute 1553 transmissions on both 1553 bus A and B with damaging contents.

 

Supply chain attack – The LRU manufacture, tier 1 supplier, supplies a unit that has malicious SW built in to it. That malicious attack can wait for a predefined trigger to attack which could be a zero-day attack.

 

LRU Service Cycle – An LRU is removed from the aircraft for maintenance. Taken to service. Fixed, and returns to service. During this service cycle, an attacker can inject the malicious SW. These kind of attacks are more common with maintenance crew that recruited for money, ideology, or blackmail.

 

Wiring failures – The aircraft attacks itself. The very high SNR of 1553, combined with aging and environmental extreme conditions with the in-ability of common 1553 maintenance tools to detect wiring degradation lead to 1553 communication failures during a mission, without the ability to detect, nor solve it on the ground, post flight.

Additional Cyber protection topics

Eavesdropping prevention – In most buses there is an intentional monitor that records the entire flight communication. Sometimes it is critical for highly classified equipment, and their associated 1553 messages, not to be recorded, since the team that have access to the monitored data do not have the sufficient clearance.

 

In those cases, a Cyber filter module should prevent the unwanted messages from reaching the monitor. It is commonly seen that man-in-the-middle module would be placed between the coupler and the monitor, to filter out the classified messages.

 

Same goes for prevention of eavesdropping. In that scenario, place a man-in-the-middle filter on each stub, allowing only the messages that are intended for that stub’s LRU.

 

Schematic and components cyber-attack – We have seen complete squadrons with 1553 buses having a single termination resistor, instead of two.

 

In one event, a UAV, a “3-stub with termination” coupler was wrongly replaced with a “3-stub without terminator” coupler, and the entire fleet suffered from a single termination, with very low SNR, causing multiple communication failures during flight, and no issue detection on ground.

 

In a second event, a fighter jet, was upgraded to include an additional LRU to the 1553 bus. During this add-on, a coupler was added to the bus. The coupler has 2 bus ports, and a single stub port. In the upgrade schematic, the stub port and the bus port were swapped, leaving the terminator on the stub, and added LRU on the 2nd bus port of the coupler. This degraded the SNR dramatically, but not enough to be detected on ground.

April 2023: AMD Xilinx is now publishing: Intergrated 1553!

Sital Technology offers a unique solution for integrating our IP and software on Xilinx SoC/MPSoC FPGAs, called Integrated 1553. It leverages Xilinx’s Vivado and Vitis tools, allowing customers to reduce FPGA system integration times and focus on their areas of higher-level hardware and software value-add.

By using our Intergrated 1553 service, customers can benefit from Sital’s efficient integration of hardware firmware and software for our data bus interfaces, saving more than 1 man year of engineering time.

Intrigued? great! Click Here For More Info.

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Xilinx SoC/MPSoC FPGAs, called Intergrated 1553 announcement

 

 

May 2023: MIL-STD-1553 BC Firewall

The BC Firewall from Sital Technology is now an integral component in its BRM1553D IP core and various MIL-STD-1553 products. This inclusion ensures intrusion detection and security capabilities, specifically targeting unauthorized messages transmitted by rogue BCs.

The Core of MIL-STD-1553 Security

At the heart of this security advancement is the BC Firewall, designed to oversee data bus communications with vigilance. Its primary role is to scrutinize the flow of messages, distinguishing authentic communications from those transmitted by rogue Bus Controllers (BCs). This differentiation is crucial in environments where the integrity of data can mean the difference between operational success and failure.

The BC Firewall operates on a sophisticated intrusion detection mechanism, tirelessly monitoring the bus for signs of unauthorized activity. Upon detection of such activity, it doesn’t merely alert the system administrators but takes proactive measures to neutralize the threat.

The Firewall consistently oversees data buses and has the capability to identify any fraudulent messages. Additionally, it offers an intrusion protection feature, rendering detected fraudulent messages invalid by disrupting the bus during transmission, thereby halting RTs from reacting to such messages.

A Strategic Defense Mechanism

What sets the BC Firewall apart is its ability to act as both a shield and a sentinel. It offers a dual-layer defense strategy that combines detection with active interference against unauthorized messages. This approach is invaluable in maintaining the operational integrity of critical aerospace and avionics systems, where the cost of failure can be exceptionally high.

The BC Firewall’s integration into the BRM1553D IP core and related products ensures that this defense mechanism is embedded within the system’s architecture. It’s not an afterthought but a foundational component of the communication system’s design. This integration signifies Sital Technology’s commitment to providing solutions that are not only advanced in terms of functionality but also terms of security.

System’s Health Management

The BC Firewall’s capabilities extend beyond merely identifying and neutralizing threats. It also plays an important role in the system’s overall health management by contributing to the identification of potential vulnerabilities and anomalies in communication patterns. This insight allows for preemptive actions to strengthen the system against future threats.

Moreover, as attackers become more sophisticated, having a robust system that can adapt and respond to new challenges is indispensable. The BC Firewall represents a significant step forward in this direction for a solution that is both resilient and forward-thinking.

The MIL-STD-1553 BC Firewall from Sital Technology marks a significant advancement in the security and reliability of avionics and aerospace communication systems. By integrating advanced intrusion detection and protection capabilities into the BRM1553D IP core and MIL-STD-1553 products, Sital Technology sets a new standard for data bus communication security.

This development not only enhances the operational efficiency of these systems but also fortifies them against the threat of cyber intrusion. With this innovative solution, Sital Technology reaffirms our position as a leader in providing secure, reliable, and state-of-the-art communication solutions for the avionics, aerospace, and automotive industries.

For more information go to our SnS News releases page!

For real-time updates, check out our LinkedIn page! Linkedin logo

Sital Technology featuring the phrase 'MIL-STD-1553 Bus Controller With Embedded Cyber Security Capabilities infographic


 

 

 

May 2023: MIL-STD-1553 IP Cores

Exciting news from Sital Technology! 🚀

Looking for MIL-STD-1553 IP cores to meet your system requirements?

Look no further!

Sital Technology offers a wide selection of MIL-STD-1553 IP cores that are designed to accommodate diverse system needs.

Whether you’re using FPGAs or ASICs, our IP cores can be easily instantiated, providing you with flexibility and scalability.

And don’t miss out on our flagship BRM1553D-SnS core, packed with exceptional performance and Cyber security !

Click Here For More Info.

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MIL-STD-1553 IP Cores announcement

Sital Extends the MultiComBox Tester with EBR 1553 Capabilities

EBR-1553 operates at a 10Mbps bit rate and employs the resilient Mil-Std-1553 protocol through RS-485 transceivers in a point-to-point connection hub. Employing a star-based network topology between Remote and BC Terminals facilitates resilient and rapid data transfer.
EBR-1553’s communication speed is significantly faster than traditional MIL-STD-1553’s 1Mbps. This high-speed capability is crucial for applications requiring rapid data transfer and real-time processing. The adoption of RS-485 transceivers in a point-to-point hub enhances the reliability and speed of data exchanges between terminals, supporting the demands of advanced avionics and military communication systems.

The implementation of a star-based network topology in EBR-1553 systems facilitates more efficient and resilient data transfers. Unlike the bus-based structure of standard MIL-STD-1553, this topology allows for direct, isolated connections between the bus controller (BC) and each remote terminal (RT), minimizing the potential for data collision and ensuring a higher degree of network stability in critical communication environments.

EBR supports various modes of operation – “SPEC” mode, “SWITCH” mode and “LINK” mode.

SPEC mode is similar to the standard 1553 protocol, where the BC sends the message in all ports, all RTs receive the message, and only the RT with the appropriate RT address should respond.

In SWITCH mode the BC sends the message only on the port where the particular RT is connected. For example, if a message is intended for RT 6, then it will be transmitted only on port 6, and the message will contain the RT address 6.

In LINK mode, the message is transmitted only on the appropriate port which corresponds to the required RT address (for example – port 6), but the RT actual address on the message command is ‘0’ for all RTs. This means that any RT that receives a message in this mode, with the RT address ‘0’ should answer to the message. Therefore, RTs are physically connected to the corresponding ports on the BC.

In MultiComBox Sital supports all three modes of operation, offering unprecedented flexibility in communication strategies. These modes allow system architects to tailor data transmission approaches to specific operational requirements, whether it’s broad message broadcasting in SPEC mode, targeted communication in SWITCH mode, or uniform addressing in LINK mode, enhancing the system’s adaptability to various mission scenarios.

By supporting all three operational modes of EBR-1553, the MultiComBox tester becomes an invaluable tool for developers and engineers working on a wide range of communication systems. This versatility ensures that the tester can adapt to varying project requirements, from simple setups to complex configurations, providing a solid foundation for the development, testing, and implementation of advanced communication protocols within the aerospace and defense sectors.

The extension of the MultiComBox tester to include EBR-1553 capabilities represents a significant advancement in testing and validation tools for communication systems. This enhancement allows for comprehensive testing across all operational modes of EBR-1553, ensuring that systems are rigorously evaluated for performance, reliability, and compliance with the enhanced bit rate standard, thereby supporting the development of more robust and efficient avionics systems.

For more information please visit: https://sitaltech.com/products-main-page/multicombox/

Sital Integrates Wiring Fault Detection Capabilities Into it’s BRM1553 MIL-STD-1553 IP Cores

Sital Technology Ltd. announced today that its patented technology for detecting wiring faults will be integrated into its BRM1553D, BRM1553FE and BRM1553PCI Mil-Std-1553 IP cores and boards.

Sital’s Passive TDR (pTDR™) technology is capable of detecting wiring problems such as disconnections, short-circuits, and others, whether they are constant or intermittent. pTDR is a Passive Time Domain Reflectometer (TDR) technology, which constantly measures reflections of energy on an operating Mil-Std-1553, CAN or similar bus. pTDR technology runs during normal system operation without disturbing the standard bus activity.

A standard TDR device sends pulses of energy to the bus and measures the reflected signal. Reflections are created from wiring faults such as disconnections, shorts or lack of proper termination. The time it takes for the signal to travel to the fault and back to the TDR is related to the location of the fault. However, a TDR cannot run while the system is operating, simply because it would be confused by the on-going transmissions on the bus, and also because it may disturb the standard communication.

pTDR does not transmit any pulses to the bus. Instead, it monitors the existing communications and measures reflections created by the normal transmissions. If there are wiring faults then signals will be distorted in certain ways that are related to the location of the fault. The main distortion is related to the width of transmitted bits. For example, in Mil-Std-1553 bits width is 1uS. A distorted bit can last for an additional few nano-seconds, according to the location of the fault. pTDR measures the distortions and reports the additional length of each bit. We call this additional length a “tail”.

The Sital pTDR system constantly reports tails from all Remote Terminals (RTs) on the network. In a correctly performing bus the tails from all RTs will be small and uniform. Changes in the tails indicate a bus fault.

Tail measurements are constantly performed on every message and updated on every frame. Therefore, even a very short disconnection event will be reported.

“The current situation is that each system on the aircraft performs its own built-in-test (BIT) and reports its own problems. But there is no mechanism for performing BIT to the bus wires or reporting wiring problems when they occur.” said Ofer Hofman, Sital’s CTO. “Our technology adds a great level of reliability to the bus, without interfering with the bus activity and without adding any complexity to the system.” He added.

Duli Yariv, Sital’s VP Marketing and Sales said: “Our pTDR™ technology is already implemented on CAN bus and used by automotive manufacturers for detecting wiring faults on vehicles during manufacturing, maintenance and operation. We are excited to enable our avionics and automotive customers to enjoy this technology, add value to their products and make safer aircraft and vehicles.”

pTDR technology for detecting wire faults will be available on the full range of Sital products: testers, IP cores and interface boards.

For more information please visit: https://sitaltech.com/technology/smart-wiring-fault-detection-technology/

Sital Extends it’s BRM1553 IP with Error Injection Testing Capabilities

Until now, BRM1553 IP cores delivered to customers were mainly targeted for in-flight applications. This means that no errors are allowed to be generated from the system.

However, a recent customer application required Mil-Std-1553 testing capabilities from an already-existing flight system, so that the same system can be used as a bus simulator on the ground or as an in-flight operational system.

Multi-RT feature is an essential feature for a Mil-Std-1553 bus simulator. It means that a single 1553 node can be programmed to act as many 1553 Remote Terminals. The user can program the Remote Terminal (RT) addresses which are simulated and thus the unit will answer and create messages, as requested by a Bus Controller (BC) for the simulated RTs.

The Error Injection feature enables the system to simulate several types of errors which may occur on a 1553 network. Therefore, errors like Parity Error, Sync. Error, Zero-Crossing Error and others are all part of an advanced 1553 test and simulation system.

Same Hardware for Interface Card and Test Benches.

Many avionics vendors, who develop avionic systems, are required to provide test benches for their systems. In many cases, developing the test bench is a high cost project, requiring development of boards, software and other simulation tools, usually at low volumes. Therefore the advantages of developing a single hardware that can be used both as a flight system and as a bus simulation tool are obvious. First – there is only need to develop a single hardware, and not require equipment from additional vendors for bus simulation and testing. Second – customers can re-use the software written originally for the actual system also for testing, ensuring lower development cost and enabling faster time to market.

Of-course, the customer needs to make sure that the test software is not loaded into the operational systems. This can be achieved by having a separate FPGA load file for each system and also by enabling or disabling the Multi-RT and Error Injection features by hardware. This means that the IP core can enable or disable the features, by reading hardware configuration bits, which are set differently between the tester and the in-flight system.

Both features can be added to Sital’s standard BRM1553D, BRM1553PCI and BRM1553FE Mil-Std-1553 IP core and are provided with software API, so that users can easily implement these test features into an existing Mil-Std-1553 system.

The Advantages Of MIL-STD-1553 In Military Operations

The Advantages Of MIL-STD-1553 In Military Operations

MIL-STD-1553 has set the standard for reliability in military digital communication, ensuring seamless, error-free data exchange. This robust framework facilitates the integration of weapons, radars, and other critical systems, significantly enhancing military operations’ efficacy and strategic capability.

 

The adaptability and reliability of MIL-STD-1553 not only boost operational performance and serve as a vital link in the command-and-control chain, ensuring that complex information is accurately and swiftly conveyed.

 

Sital Technology specializes in providing advanced DataBus communication technologies and solutions tailored specifically for the avionics, aerospace, and automotive sectors. Our MIL-STD-1553 solutions are at the heart of our offerings.

 

We deliver Airborne Interface Cards, Testers, High-Reliability Components, and customized IP cores designed to meet the rigorous demands of MIL-STD-1553, EBR-1553, ARINC-429, ARINC-825, CAN, and Space Grade applications. Our solutions are engineered to elevate the operational efficiency of your projects, enhancing system integration and reliability.

MIL-STD-1553 Increases System Reliability in Harsh Military Environments

The robustness of MIL-STD-1553 is evident in its ability to maintain consistent communication under extreme conditions. This standard is designed with hardiness in mind, guaranteeing that data transfer is not only swift but also uninterrupted, regardless of external factors. Such reliability is paramount in military operations where the cost of communication failure can be exceptionally high.

 

The architecture of MIL-STD-1553 is such that it supports redundant pathways for data transmission. This means that if one path encounters a problem, the system automatically reroutes the data, thus maintaining a steady flow of information. This redundancy is a critical feature, ensuring that operations can continue smoothly without significant delays or data loss.

 

Moreover, the consistent improvement of MIL-STD-1553 test equipment has played a substantial role in enhancing system reliability. These advancements enable early detection and resolution of potential issues before they escalate, further bolstering the standard’s robustness in challenging environments.

Enhancing Data Security Through MIL-STD-1553‘s Built-In Encryption Features

Data security is a paramount concern for military operations, where the risk of sensitive information falling into the wrong hands can have dire consequences. MIL-STD-1553 addresses this concern with integrated encryption capabilities, ensuring that data remains protected throughout its transmission.

 

The encryption features of MIL-STD-1553 are sophisticated, yet they operate seamlessly within the system, adding an essential layer of security without compromising the speed or efficiency of data transfer. This ensures that even if data interception occurs, the information remains inaccessible to unauthorized parties.

 

The standard also supports the implementation of various encryption algorithms, allowing organizations to choose the best option that suits their specific security needs. This flexibility is invaluable, given the evolving nature of cyber threats and the need for military operations to stay one step ahead.

Streamlining Communication Among Diverse Military Equipment with MIL-STD-1553

One of the standout benefits of MIL-STD-1553 is its ability to facilitate cohesive communication between different types of military equipment. This interoperability is crucial for the integrated operations that define modern military strategy.

 

MIL-STD-1553 standardizes the communication protocol, ensuring that all devices, regardless of manufacturer, can exchange data smoothly. This uniform approach eliminates compatibility issues that can otherwise arise, streamlining the integration of new technologies into existing systems.

 

Furthermore, the standard simplifies the development process for new military equipment. Manufacturers can design their products with the assurance that they will operate harmoniously within the MIL-STD-1553 ecosystem, allowing for quicker deployment and reduced costs.

Ensuring Real-Time Data Exchange Accuracy in Mission-Critical Operations

Accuracy in data transmission is vital in mission-critical military operations, where decisions depend on the reliable exchange of information. MIL-STD-1553 ensures precision in communication, enabling real-time operational performance. This high level of accuracy is achieved through rigorous protocol specifications, which mandate exact timing and data formatting.

 

With MIL-STD-1553, messages are delivered within a predictable timeframe, which is indispensable for applications requiring synchronized timing. The standard’s sophisticated error-checking mechanisms detect and correct any anomalies, preserving data integrity. This process minimizes the risk of misinterpretation or delays in command execution, contributing to successful mission outcomes.

 

For military operations, the consequences of inaccurate data can be significant. MIL-STD-1553 addresses this by providing a stable, dependable platform where each piece of data can be trusted. This trust is the backbone of coordinated efforts across multiple systems and is a testament to the standard’s value.

MIL-STD-1553 Facilitates Efficient Multiple Device Integration and Control

The integration of multiple devices within military systems can be daunting, but MIL-STD-1553 simplifies this process. By offering a common communication standard, it allows for the efficient management and control of various devices. This enables seamless interaction between components that need to work in harmony for operational efficiency.

 

With its clear-cut message formats and communication protocols, MIL-STD-1553 facilitates the addition and integration of new devices without the need for extensive customization. This plug-and-play functionality saves time and reduces the risk of errors during system upgrades or expansions.

 

The use of this standard provides operators with a central point of control. With every device speaking the same ‘language,’ the complexity of managing a diverse array of technologies is significantly reduced. This centralized control leads to better coordination, quicker responses, and a more cohesive operation of military systems.

Reducing System Complexity and Maintenance Costs with MIL-STD-1553 Standards

MIL-STD-1553 has a profound impact on the simplification of system architectures. The standard’s streamlined approach to data bus design reduces the need for multiple wires and connections necessary in complex systems. This simplification plays a significant role in enhancing system durability and reliability, while also making maintenance tasks more manageable.

 

The cost of system upkeep is a critical consideration, and MIL-STD-1553 helps in this regard by decreasing the need for frequent overhauls. Its robust design means less wear and tear on components and a longer operational life for the overall system. This longevity translates into lower replacement and repair expenses over time.

Your Trusted Partner for a Reliable MIL-STD-1553 System

Sital Technology stands as your ideal partner for integrating a MIL-STD-1553 system into your aerospace, avionics, or automotive projects. Our dedication to innovation, combined with our extensive range of high-quality components and bespoke IP cores, ensures that your systems communicate efficiently and reliably under any circumstances. Our team of experts is committed to providing you with the cutting-edge solutions needed to stay ahead in the fast-paced aerospace, avionics, and automotive technology industries.

 

Our proven expertise in MIL-STD-1553 solutions is your gateway to integrating the most advanced and reliable communication technologies into your operations. Contact us, and let’s work together to bring your projects to new heights.

Sital Announces the Release of the BRD1553 PC104 PC104 Multi Interface Board

Sital Technology announces the launch of its new PC104+ board, an efficient and robust platform for avionics communication bus applications.

The BRD1553PC104 Board is a PC-104+ Card, a versatile multi-standard board featuring two dual-redundant Mil-Std-1553 channels. It offers compatibility with Mil-Std-1760 and Mil-Std-1553B, allowing independent configuration of its channels for collaboration with WB-194, EBR1553, and H009 in tandem with 1553. Additionally, upon request, support for other protocols like French DigiBus is also provided.

Its ability to support a range of protocols makes it highly versatile in diverse avionics systems, ensuring seamless communication across different platforms.

Further enhancing its versatility is the BRD1553PC104 Board, which leverages FPGA technology for optimal performance. The use of this FPGA-based architecture supports the implementation of complex communication protocols on a single compact board. It allows for rapid reconfiguration of the board to support different avionics communication standards and custom functionalities.

This blend of features makes it ideal for applications requiring multi-standard compatibility and high reliability.

Built upon Sital’s established H009, 1553, and WB-194 (WMUX) IP cores, the PC-104+ Board utilizes an FPGA (Field Programmable Gate Array) component along with individual transceiver components. Sital provides programming capabilities for the board, offering the flexibility to accommodate different sets of protocols and configurations using identical hardware. It includes 8 Generic I/O pins, that could be utilized as RS-485/RS-422, and also includes ARINC-429 (8 transmit channels and 16 receive channels) or eight avionics I/O. Moreover, it incorporates 8 digital I/Os and includes input and output channels for IRIG-B time tagging.

These extensive input/output capabilities enable the integration of a wide range of avionics devices and sensors. It also supports complex applications that require multiple data transfer and communication interfaces.

The inclusion of two dual-redundant Mil-Std-1553 channels makes it possible to configure each channel independently. In turn, this enhances the system’s fault tolerance by ensuring continuous operation even in the event of a channel failure. This capability is crucial for mission-critical military and aerospace applications where communication integrity is paramount.

The board’s support for IRIG-B time tagging is a critical feature for applications requiring precise timing and synchronization, such as data acquisition and telemetry systems. The ability to tag data with accurate timestamps enhances data integrity and allows for the precise correlation of events in complex avionics systems, improving system analysis and troubleshooting capabilities.

The BRD1553PC104 Board’s advanced programming flexibility facilitated by its FPGA-based design supports advanced programming flexibility. This flexibility allows developers to customize and update the board’s firmware to meet specific application needs, including the implementation of custom protocols or the integration of additional functionality.

Such programmability is invaluable in rapidly evolving avionics environments, enabling users to adapt to new standards or requirements. It eliminates the need for frequent hardware replacements, thus ensuring a future-proof solution for a wide array of avionics communication tasks.

The board’s architecture is designed to optimize data handling, offering efficient processing and routing of avionics data. This enhances system performance by ensuring smooth and reliable data flow between various avionics systems and components, crucial for operational efficiency and safety.

For more information please visit: https://sitaltech.com/products-main-page/pc104-cards/

Sital Demonstrates Significant Improvement of Noise Durability for BRM1553 and EBR1553 MIL-STD-1553 IP Cores

Close-up of circuit board with green LED indicator

Within a client’s system, SitalsBRM1553 MIL-STD-1553 FPGA IP core, designed according to MIL-STD-1553 standards, successfully completed all real-time validation assessments conducted by Test Systems Inc.

While conducting the examination, concerns were raised regarding the system under test’s resistance to noise interference. Noise Rejection Tests are performed during the RT Validation test in section 5.3. It is the last test in 1553 RT Validation, and is done by sending multiple 1553 messages to the RT, polluted by noise of predefined characteristics.

In this case, the system under test used a very marginal 1553 transceiver which suffered from bad symmetry and created a considerable DC offset. This system failed the noise test (although by just a bit – 130mV instead of 140mV).

Needless to say, Sital’s IP core passed the same tests many times in the past, with various transceivers and configurations.

The customer had 2 other similar boards that passed the tests at his own lab (with similar equipment as in Test Systems Inc.), but he decided to use the worst-case board for the RT validation testing.

Nevertheless, Sital took it upon itself to improve the noise immunity of its IP regardless of the quality of the transceiver. The alternative for this customer was to re-spin his board and switch to another transceiver component.

For context, the BRM1553 and EBR1553 MIL-STD-1553 IP cores feature adaptive noise rejection capabilities, designed to ensure reliable communication even in environments with significant electromagnetic interference (EMI).

By dynamically adjusting to noise levels, these IP cores can filter out noise-induced errors, maintaining data integrity without requiring physical changes to the hardware. This capability is crucial in avionics and military applications where communication lines often operate in electromagnetically noisy environments.

Improvements in the IP cores include enhanced symmetry and DC offset correction techniques. These enhancements are vital for mitigating the effects of imperfect transceiver components, which can lead to signal degradation and communication errors.

By compensating for these hardware limitations within the IP core, Sital ensures that data transmission remains robust and reliable, even when using components that are not ideal due to their physical characteristics or cost constraints.

Sital’s ability to quickly modify and improve the IP cores in response to discovered vulnerabilities underscores the flexibility and adaptability of using FPGA-based IP cores for critical communications. This rapid response capability allows for the swift implementation of solutions to emerging challenges, such as increased noise interference, without necessitating hardware redesigns or replacements, thereby saving significant time and resources.

After some modifications to the IP core, the same system passed the noise test with very good results.

“This is a clear example of the advantage of using an IP core,” stated Duli Yariv, Sital’s Vice President for Sales and Marketing. He further remarked, “Within a few days we provided an effective solution, preventing the customer from going through the long and costly process of making changes to his board”.

We, therefore, recommend our customers to update their IP core to the newest version.

This update is free for customers under support.

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